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OEM Aluminum Die-Casting Parts Factory in China Custom Metal Injection Mould P20 Material for PVC ABS PP
제품 상세 정보
| 제품명 | 알루미늄은 곰팡이를 던져 죽습니다 | 맞춤형 | 예 |
|---|---|---|---|
| Demoulding | 오토매틱 | 주형 몰드 | 설계, 제작, 테스트, 수정 및 유지 보수 |
| 금형 수명 | 500,000-1,000,000 샷 | 프로세스 | 캐스팅 +Machining (필요 면) +surface 처리 |
| 표면 처리 | 강립 분사식 | 평균 벽 두께 | >3mm |
| 강조하다 | OEM aluminum die-casting parts factory,custom metal injection mould P20,aluminum die casting mould PVC ABS |
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제품 설명
Custom Aluminum Die-Casting Mould Manufacturing
As a China-based OEM factory, we specialize in designing and manufacturing custom metal die casting moulds for aluminum alloy components. Our moulds are constructed from hot-work tool steel grades selected for resistance to thermal fatigue and mechanical wear under cyclic casting conditions.
Mould Specifications
| Material Capability | Aluminum, Zinc, Brass, Iron, Carbon steel, Stainless steel, etc. |
|---|---|
| Surface Treatment | Shot blast, beat blast, powder coating, painting, zinc plating, hot dip galvanized, electrophoreses etc. |
| Product Weight | 0.01KG-50000KG |
| Casting Tolerance | CT3-CT9 |
| Trade Terms | FOB |
| Packing | Single polybag, bubble bags, wooden case, carton box etc. |
| Delivery Terms | 15-45 days for bulk |
Key Features
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Customized Cavity and Core DesignCavity and core geometries machined directly from customer CAD data, with slide cores, lifters, and angle pins incorporated for undercuts, side holes, and internal threads.
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Alloy-Adapted Gating ArrangementRunner and gate configurations determined by casting alloy and part complexity, with gate locations selected to achieve balanced fill and reduce air/oxide entrapment.
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Targeted Cooling Circuit PlacementCooling channels positioned relative to part wall thickness and critical zones, using directional flow paths for uniform heat extraction and minimized distortion.
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Non-Marring Ejection SystemEjector pins placed to avoid cosmetic and sealing surfaces, with return pins and guide elements ensuring consistent stroke and alignment.
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Maintenance-Friendly ConstructionMould design incorporates replaceable wear plates, guide bushings, and core pins, simplifying routine service and reducing downtime.
Manufacturing Process
- Review part design, drawings and quality standards from clients
- Mould and tooling design & manufacturing
- Mould and tooling testing & sample confirmation
- Die casting raw castings
- Surface treatment: Trimming, deburring, polishing, cleaning, passivation & powder coating
- Precision machining: CNC lathes, milling, drilling, grinding
- Full inspection
- Packing
- Delivery
Applications
- Automotive Engine Brackets: Structural supports for mounting auxiliary components requiring dimensional accuracy and load-carrying capability
- Industrial Control Box Housings: Enclosures for electrical and electronic controls with clean surfaces and precise mounting interfaces
- Lighting Fixture Heat Sinks: Finned aluminum bodies that dissipate heat with cooling circuits designed to avoid porosity
- Pump and Valve Bodies: Pressure-containing castings for hydraulic and pneumatic systems with optimized gating arrangements
- Handheld Power Tool Frames: Lightweight structural bodies balancing rigidity with weight reduction
Packing & Shipping
- 100% Damage-Free Record: 10+ years of global shipments to 30+ countries
- All-Inclusive Logistics: We handle export declarations including Commercial Invoice, Packing List, and COO
- 24/7 Tracking: Real-time updates from factory to your dock
- Insurance Coverage: Full-value protection against all risks including marine and land transport
About Our Company
Luoyang Liushi Mould develops international markets actively, exporting large quantities of moulds to the United States, India, Taiwan and other countries. We have become an international first-class lost foam mould supplier and have manufactured moulds for Germany's Teubert machines and American Vulcan molding machines.
Our engineers have developed specialized cooling systems and gate designs that ensure complete cavity filling without defects. The moulds maintain exceptional dimensional stability even when producing parts with wall thicknesses below 1mm. Ideal for electronics housings, automotive lightweight components, and consumer products.
Why Choose Us
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Design-for-Manufacturing SupportWe review customer part geometry early and provide feedback on draft angles, wall thickness transitions, and gate placement to improve castability.
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In-House Production ControlMould design, CNC machining, EDM, assembly, and tryout all performed within our facility for direct communication and faster response.
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Trial Casting VerificationWe supply sample castings using specified aluminum alloys and provide dimensional inspection reports for verification before mould release.
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Comprehensive DocumentationEach mould delivered with assembly drawings, cooling circuit schematics, spare parts lists, and recommended maintenance schedules.